A size 4 rivet refers to a rivet with a diameter of 4/32 inch (1/8 inch).
Rivet sizes are usually given in 32nds of an inch for diameter.
So, size 4 indicates the thickness of the rivet shank used for joining materials.

In this article:
What is a size 4 rivet?
A size 4 rivet refers to a rivet whose diameter is 4/32 inch, following the standard rivet sizing system used especially in aviation and sheet metal work.
Meaning of “Size 4 Rivet”
- Rivet sizes are usually expressed in 32nds of an inch (for diameter)
- So, a size 4 rivet means:

👉 In metric:
- ≈ 3.18 mm diameter
Rivet Size Format
Rivets are often written like:
- 4-6 rivet
This means:
- 4 → diameter = 4/32 inch (1/8 inch)
- 6 → length = 6/16 inch (3/8 inch)
Key Dimensions of Size 4 Rivet
- Diameter: 1/8 inch (3.18 mm)
- Typical lengths: Vary (e.g., 4-4, 4-6, 4-8, etc.)
- Head types: Snap head, countersunk head, etc.
Why Size Matters
The diameter of a rivet (like size 4) is chosen based on:
- Thickness of materials being joined
- Required strength
- Load conditions
👉 A common rule:
- Rivet diameter ≈ 3 × thickness of the sheet
Applications of Size 4 Rivets
- Aircraft sheet metal structures
- Light structural joints
- Automotive panels
- General fabrication work
Summary
A size 4 rivet is not a “type”, but a dimension classification—it simply tells you the thickness (diameter) of the rivet, which directly affects its strength and load-bearing capacity.
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